The Use of Coal Mining Rocks in Construction Industry

Elina Khobotova; V. Datsenko

PDF

Section

Research Articles

Issue

Volume 1 Issue 1 (2025)

How to Cite

Khobotova, E., & Datsenko, V. (2025). The Use of Coal Mining Rocks in Construction Industry . Climate-Adaptive Materials Engineering, 1(1), 28-39. https://journals.explorerpress.com/index.php/came/article/view/51

Authors

Elina Khobotova*

Kharkiv National Automobile and Highway University, Kharkiv, Ukraine

V. Datsenko

Kharkiv National Automobile and Highway University, Kharkiv, Ukraine

Abstract

Background: Resource-saving developments using industrial waste as a man-made raw material for the production of binders allow for the expansion of the raw material base and improve the environmental situation in regions through the recycling of large-scale industrial waste, including coal mining waste. The dump coal mining unburned rocks of the Khmelnitskaya mine and the Sverdlov mine of Ukraine have been studied in the work. Methods: The mineral composition of the rocks was determined by X-ray phase analysis, the oxide composition and micrographs of the surface of cement clinker particles were determined by electron probe microanalysis using scanning electron microscope. Results: Clinochlore and muscovite have been detected in coal mining waste rock. These minerals are typically present in clays used in the production of Portland cement clinker. High adsorption and hydraulic activity of coal mining waste rock has been established. Conclusions: The use of unburned coal mining rock in the raw mix, instead of the clay component (5.8−10.2%), was demonstrated in the production of Portland cement clinker. The resulting cement clinker matches Portland cement in terms of its oxide and mineralogical composition and physical and mechanical properties. Significanc: The applied direction of using industrial waste as a man-made raw material for the production of binders has received further development.

Keywords:

coal mining unburned rocks; mineral and oxide composition; hydraulic activity; modular classification; cement clinker production; physical and mechanical properties

References

[1]Agayeva, Z.R., Mammadova, B.G., Naseri, Sh.A., Jabbarov, E.E., Mammadova, S.G., Shabanova, Ch.M., Rafiyeva, Kh.L., Aliyev, E.M. (2021). Study of the mutual effect of phosphorus-containing fertilizers and clay minerals of aluminosilicate type on the productivity of agricultural products and the ecological condition of brownbrown soils. Azerbaijan Chemical Journal, 2, 54‒58. https://doi.org/10.32737/0005-2531-2021-2-54-58.

[2]Agayeva, Z.R., Mammadova, B.G., Kazimova, E.M., Talibli, I.A., Efendiyeva, S.G., Shabanova, Ch.M. (2020). Influence of alyumosilicate clays on ecological condition of Apsheron lands. Azerbaijan Chemical Journal, 1, 82‒86. https://doi.org/10.32737/0005-2531-2020-1-82-85.

[3]Gulieva, A.A.(2019). Study of the surface properties of minerals in the composition of tails of Dashkesan iron ores. Azerbaijan Chemical Journal, 4, 48‒53. https://doi.org/10.32737/0005-2531-2019-4-48-53.

[4]Savinykh, P.A., Kipriyanov, F.A., Palitsyn, A.V., Zubakin, A.S., Korotkov, A.N. (2020). A new device for energy recovery from carbon-containing waste and plant biomass. Petroleum and Coal, 62, 516‒524.

[5]Korolev, N., Korolev, I., Gribanova, G. (2016). Possibilities of rational use of by-products and coal industry wastes. High technology development and use of mineral resources, 3, 512–515.

[6]Wo´zniak, Ju., Pactwa, K. (2018). Overview of Polish Mining Wastes with Circular Economy Model and Its Comparison with Other Wastes. Sustainability, 10, 3994. https://doi.org/10.3390/su10113994

[7]Kharionovsky, A., Kalushev, A., Vaseva, V., Simanova, E. (2018). Ecology of the coal industry: state, problems, solutions. Bulletin of the Coal Safety Research Center, 2, 70–81 (in Russian).

[8]Myaskov, A. (2018). Ecological safety: ways to reduce the negative impacts of mining enterprises on natural ecosystems. Bulletin of the Coal Safety Research Center, 3, 39–43 (in Russian).

[9]Shalamanov, V., Pershin, V., Shabaev, S., Boiko, D. (2017). Justification of the optimal granulometric composition of crushed rocks for open-pit mine road surfacing. Paper presented at the E3S web of conferences. The 1st scientific practical conference “International innovative mining symposium”, 15, 01006. https://doi.org/10.1051/e3sconf/20171501006.

[10]Zhang, L. (2013). Production of bricks from waste materials. A review. Construction and Building materials, 47, 643–655. https://doi.org/10.1016/j.conbuildmat.2013.05.043.

[11]Klassen, V., Borisov, I., Manuilov, V., Khodykin, E. (2017). Theoretical substantiation and efficiency of the use of coal waste as a raw material component in cement technology. Construction Materials, 8, 20–21 (in Ukrainian).

[12]Misz-Kennan, М., Fabiańska, M. (2011). Application of organic petrology and geochemistry to coal waste studies. Intern. J. Coal Geology. 2011, 88, 1–23. https://doi.org/10.1016/j.coal.2011.07.001.

[13]Gong, D. Song, Y., Wei, Y., Liu, C., Wu, Yi., Zhang, L., CuI, H. (2019). Geochemical characteristics of Carboniferous coaly source rocks and natural gases in the Southeastern Junggar Basin, NW China: Implications for new hydrocarbon explorations. Intern. J. Coal Geology, 202, 171–189. https://doi.org/10.1016/j.coal.2018.12.006.

[14]Kotlyar, V.D.,Yavruian, Kh. S.(2017). Wall ceramic products based on finely dispersed waste heap products. Construction Materials, 4, 38-41 (in Russian). https://doi.org/10.31659/0585-430X-2017-747-4-38-41.

[15]Shpirko, N., Bondarenko, S. (2017). Construction materials using waste coal. Construction, Materials Science, Engineering, 9, 213–217 (in Ukrainian).

[16]Giménez-García, R., de la Villa Mencía, R., Rubio, V., Fría,s M. (2016). The transformation of coal-mining waste minerals in the pozzolanic reactions of cements. Minerals, 6, P. 64–74. https://doi.org/10.3390/min6030064.

[17]The method of determination of useful properties of industrial waste for the purpose of their utilization as technical materials. Author’s license No 34221 UA.

[18]JCPDS PDF-1 File. ICDD: The International Centre for Diffraction Data, release 1994. PA. USA. Acces mode: http://www.icdd.com. – Title screen.

[19]Rodriguez-Carvajal, Ju., Roisnel, T. FullProf. 98 and WinPLOTR New Windows 95/NT Applications for Diffraction. Extended software/methods development: International Union of Crystallography. Newsletter No. 20. Summer 1998. P. 35–36. Acces mode: http://www.fkf.mpg.de/xray/CPD_Newsletter/cpd20.pdf. – Title screen.

[20] Talibli, I.A., Samedzade, G.M., Alieva, J.М., Mammadov, A.N., Gamidov, R.G., Gasimova, A.M., Shadlinskaya, G.V. (2022). Sludge-free production of pure alumina from rocks containing iron oxides and silica. Azerbaijan Chemical Journal, 1, 69‒72. https://doi.org/10.32737/0005-2531-2022-1-68-72

[21]Khobotova, E., Ukhaneva, M. (2010). Chemical evaluation of coal waste. Bulletin of Kharkov University, 18, 260–268 (in Russian).

[22]Encyclopedia of inorganic materials (1977). V. 2. Kiev, Main editors of the Ukrainian Soviet Encyclopedia. (in Russian).

[23]Alyokhin, V., Migulya, P., Proskurnya, Yu. (1998). Mineralogical, petrographic and ecological-geochemical features of the rocks of the Donbass heaps (on the example of the Donetsk-Makeevka industrial region). Collection of Scientific Works of the National Mining Academy of Ukraine, 5, 35–39 (in Russian).

[24]Knigina, G.N. (1966). Building materials from burnt rocks. Moscow, Building Publishing House. (in Russian).

[25]Kholin, I.I. (1963). Handbook of cement production. Moscow, State Building Publishing House. (in Russian).

[26]Butt, Yu.M., Timashev, V.V. (1967). Portland cement clinker. Moscow, Stroyizdat. (in Russian).

[27]Kuzhvart, M. (1986). Non-metallic minerals. Moscow, Mir. (in Russian).

[28]Perepelitsyn, V.A. (1987). Fundamentals of technical mineralogy and petrography. Moscow, Nedra. (in Russian).

[29]Budnikov, P.P., Znachko-Yavorsky, I.L. (1953). Granulated blast-furnace slags and slag cements. Moscow, Promstroyizdat. (in Russian).

[30]Butt, Yu.M., Timashev, V.V. (1973). Workshop on chemical technology of binders. Moscow, Higher School. (in Russian).

[31]Pashchenko, A.A. (1986). Physical chemistry of silicates. Moscow, Higher School. (in Russian).

This work is licensed under a Creative Commons Attribution 4.0 International License.

Article Sidebar